In 2022, we helped a chemical enterprise in China to carry out intelligent construction and built a 5G+intelligent manufacturing industrial park, realizing an IoT production management system for quality inspection, park security, production management, and other aspects of the industrial park. Intelligent production management has the following characteristics:
1. Device interconnection and predictive maintenance Real time collection of equipment vibration, temperature and other data through sensors, combined with AI algorithms to predict faults and reduce unplanned downtime Remote diagnosis and automatic alarm system improve maintenance efficiency and reduce manual inspection costs
2. Real time risk warning Deploy explosion-proof sensors to monitor toxic gas leaks, high temperature and high pressure anomalies, and enable emergency systems to respond quickly
3. Environmental compliance management Online monitoring of exhaust gas and wastewater discharge data, automatic generation of environmental reports, to avoid the risk of exceeding standards Energy visualization system optimizes resource utilization, reducing carbon emissions by 15% -30%
4. Production process optimization Integrate DCS/MES system data and dynamically adjust process parameters Digital twin technology simulates production solutions to reduce trial and error costs The digitalization of the Internet of Things in chemical plants promotes the transformation of the chemical industry towards efficient, safe, and green intelligent manufacturing through the above characteristics,